Effect of HCl Loading and Ethanol Concentration over HCl-Activated Clay Catalysts for Ethanol Dehydration to Ethylene.

Montmorillonite clay (MMT) is one of materials that can be "green material" due to its environmental safety. In this work, acid-activated MMT catalysts were prepared for the dehydration reaction of ethanol. To be the green process, the reaction with bioethanol was also studied. Ethanol concentrations in feed were varied in the range of 10-99.95 wt%. Moreover, the concentrations of hydrochloric acid activated MMT were investigated in range of 0.05-4 M. From the experiment, it reveals that different acid concentrations to activate MMT affect the catalytic activity of catalysts. The 0.3 M of HCl activated MMT exhibits the highest activity (under the best condition of 30 ml HCl aging for 1 h) with the Si/Al ratio of 7.4. It can reach the ethanol conversion and ethylene selectivity up to 95% and 98% at reaction temperature of 400°C, respectively. For the several ethanol feed concentrations, it does not remarkably affect in ethanol conversion. However, it has some different effect on ethylene selectivity between lower and higher reaction temperatures. It was found that at lower temperature reaction, ethylene selectivity is high due to the behavior of water in feed. In addition, the 0.3 M-MMT can be carried out under the hydrothermal effect.