We have located links that may give you full text access.
A cutting tool architecture designed to address the parasitic mechanisms consuming excess power during machining and manufacturing operations-A review-based study towards sustainable manufacturing.
PloS One 2024
Metal cutting has been extensively studied over the years for improving its efficacy, yet, parasitic mechanisms like chatter and tool wear continue to generate higher forces and energy consumption with poor surface integrity. To address these parasitic mechanisms, a single-point turning cutter design is proposed based on the physics-of-machining including chatter theory to achieve reduced power consumption during the cutting of various metallic alloys like Al-6061, Ti-6Al-4V and others used by critical sectors such as aerospace and automotive. The current work focuses on aspects of machining that effectively reduce parasitic forces feeding into cutting power. The proposed cutter amalgamates features such as optimum side and end cutting edge angles, smaller nose radius and textured rake face into the cutter-body. Such a design is further proposed for use with a mechanochemical effect on a recently discovered plastic flow mode called sinuous flow, which has been reported to bring down cutting forces significantly. Experimental and analytical tests on the cutter design features validate reduction of cutting forces and through that alleviate the tendency to chatter as well as bring about energy savings for cutting of Al 6061. The potential for reduced real-time power consumption makes this design-framework significant for multipoint milling cutters too. It will greatly facilitate frugal manufacturing to account for sustainability in manufacturing operations.
Full text links
Related Resources
Get seemless 1-tap access through your institution/university
For the best experience, use the Read mobile app
All material on this website is protected by copyright, Copyright © 1994-2024 by WebMD LLC.
This website also contains material copyrighted by 3rd parties.
By using this service, you agree to our terms of use and privacy policy.
Your Privacy Choices
You can now claim free CME credits for this literature searchClaim now
Get seemless 1-tap access through your institution/university
For the best experience, use the Read mobile app