Re-thinking floor mat design from an ergonomics perspective: Can a two-part mat system reduce biomechanical loads during normal mat handling tasks?

Floor mats are commonplace in commercial buildings, particularly in entry ways. These mats are routinely handled by delivery personnel as the mats are picked up for cleaning and clean mats are deployed. A new two-part mat design, which eliminates the need to move the rubber base during mat change operations, was hypothesized to reduce the physical demands on delivery personnel. Electromyographic data from back and shoulder muscles and spinal kinematics were obtained as 12 volunteers simulated mat selection, mat deployment, and mat pick-up tasks. Other factors considered in this study included mat size, pick-up method, and mat textile orientation during deployment. Results indicated that the two-part design reduced muscle activation levels across all tasks. Biomechanical benefits were also found when the mats were picked-up using a kick-fold as opposed to hand-fold method and when mats were deployed with the textile component rolled towards the inside of the roll.