Impact of time on ultrasonic cavitation peening via detection of surface plastic deformation.

During ultrasonic cavitation peening, bubbles repeatedly form and collapse, which leads to high impact loads on the treated surface. At the initial stage of ultrasonic cavitation peening, the most obvious change is plastic deformation instead of mass loss on the treated specimen surface. Meanwhile the plastic deformation is beneficial for mechanical surface properties. As the cavitation exposure time increases, erosion and damage are inflicted on the metal surface due to the increase in the number of collapse events. In this respect, the treatment time is a key parameter to improve the specimen surface properties during this manufacturing process. However, the influence of treatment time on the surface properties has not yet been thoroughly investigated. In this paper, it is the first time to utilize the plastic deformation to evaluate the optimal treatment time at different input power. The plastic deformation can be deduced by the mass loss and the volume change on the treated specimen surface. Using plastic deformation, the modification of surface hardness and roughness are investigated at different cavitation exposure intervals and vibration amplitudes. It is found that significant improvement of the microhardness on the treated surface occurs at the end of incubation period. Higher vibration amplitudes of the horn tip lead to shorter incubation period and higher microhardness.