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Surface modification for bonding between amalgam and orthodontic brackets.

OBJECTIVE: Testing of methods to enhance the shear bond strength (SBS) between orthodontic metal brackets and amalgam by sandblasting and different primers.

MATERIALS AND METHODS: Three hundred samples of amalgam restorations (KerrAlloy® ) were prepared in self-cured acrylic blocks, polished, and divided into two groups: nonsandblasted and sandblasted. Each group was divided into five subgroups with different primers used in surface treatment methods, with a control group of bonded brackets on human mandibular incisors. Following the surface treatments, mandibular incisor brackets (Unitek® ) were bonded on the amalgam with adhesive resin (Transbond XT® ). The SBS of the samples was tested. The adhesive remnant index (ARI) and failure modes were then determined under a stereo-microscope. Two-way analysis of variance, Chi-square, and Kruskal-Wallis tests were performed to calculate the correlations between and among the SBS and ARI values, the failure modes, and surface roughness results.

RESULTS: There were statistically significant differences of SBS among the different adhesive primers and sandblasting methods ( P < 0.05). The sandblasted amalgam with Assure Plus® showed the highest SBS ( P < 0.001). Samples mainly showed an ARI score = 1 and mix-mode failure. There was a statistically significant difference of surface roughness between nonsandblasted amalgam and sandblasted amalgam ( P < 0.05), but no significant differences among priming agents ( P > 0.05).

CONCLUSIONS: Using adhesive primers with sandblasting together effectively enhances the SBS between orthodontic metal brackets and amalgam. The two primers with the ingredient methacryloxydecyl dihydrogen phosphate (MDP) monomer, Alloy Primer® and Assure Plus® , were the most effective. Including sandblasting in the treatment is essential to achieve the bonding strength required.

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